Power Transformer

Toroidal Transformer

A toroidal transformer is a type of power transformer with a structure where electrical wires are directly wound around a continuous, donut-shaped iron core.
It offers excellent electrical characteristics, including high efficiency, low losses, and low magnetic leakage, making it ideal for use in high-quality devices.

Features

  • High Efficiency
    Due to the continuous closed magnetic path formed by the core, magnetic losses are minimized, achieving high conversion efficiency.
  • Low Magnetic Leakage
    The design confines the magnetic flux within the core, minimizing magnetic leakage and reducing interference with surrounding electronic devices.
  • Compact and Lightweight
    Compared to EI transformers, toroidal transformers can be designed to be more compact and lightweight for the same output capacity.
  • Low Noise
    The windings uniformly surround the core, suppressing electromagnetic noise and vibrations.
  • High Manufacturing Cost
    The winding process is complex and labor-intensive, leading to higher manufacturing costs.
  • Not Suitable for Mass Production
    The manufacturing process is difficult to automate and relies heavily on manual labor, making it less suitable for mass production.

Dimensional Specifications

EI Transformer

An EI transformer is a type of power transformer constructed with an E-shaped and I-shaped iron core (core) and copper wire wound on a bobbin. It operates stably over a wide frequency range, is resistant to magnetic saturation, and is suitable for handling high currents. Compared to toroidal transformers, its simpler structure allows for reduced manufacturing costs.

Features

  • Low Manufacturing Cost
    The simple structure and straightforward manufacturing process help reduce production costs.
  • Suitable for Mass Production
    Standardized components and processes allow for efficient mass production.
  • Design Flexibility
    The use of a bobbin makes it relatively easy to modify the winding and core design.
  • High Magnetic Leakage
    Due to the core’s structure, magnetic flux is more likely to leak externally, potentially affecting nearby equipment.
  • Low Efficiency
    Magnetic losses are higher compared to toroidal transformers, which can result in lower conversion efficiency.
  • Prone to Noise
    Magnetic leakage and vibrations tend to increase electromagnetic noise.

Dimensional Specifications

PREMIUM BANDO